Industry solution

Plastic Recycling Plant & Machinery Solutions (Waste to Granule Reprocessing Systems)

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Plastic recycling is a rapidly growing industrial sector focused on converting plastic waste into reusable raw materials such as plastic granules and flakes. With increasing environmental regulations and sustainability goals, recycling has become a critical component of the circular economy.

Representative Plastic Recycling process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
Overview

About Plastic Recycling processing

Plastic recycling plants process materials such as PET bottles, HDPE containers, LDPE films, PP plastics, and industrial plastic scrap, transforming them into high-quality recycled materials suitable for reuse in manufacturing.

ART Mechatronics provides complete turnkey solutions for plastic recycling plants, offering advanced systems for sorting, washing, shredding, extrusion, pelletizing, and packaging. Our solutions are designed for high-efficiency processing, minimal material loss, and production of high-quality recycled plastic granules.

How it works

Complete Plastic Recycling Process Flow

Raw Plastic Waste Collection & Feeding

Plastic waste is collected and fed into the system.

Conveyor SystemBale Breaker / Feeder

Ensures continuous material flow.

Sorting

Different types of plastics are separated.

Manual Sorting ConveyorAutomatic Sorting SystemMetal Separator

Ensures:

  • Material purity
  • Efficient processing
Size Reduction (SHREDDING / CRUSHING)
ShredderCrusher / Granulator

Produces:

  • Plastic flakes
Washing & Cleaning

Plastic flakes are cleaned to remove dirt, labels, oil, and contaminants.

Friction WasherHot Washing SystemFloat-Sink Tank

Ensures clean recycled material.

Drying

Moisture is removed from washed plastic.

Dewatering MachineHot Air Dryer

Prepares material for extrusion.

Agglomeration (FOR FILM PLASTICS)
Agglomerator

Converts light films into dense material.

Extrusion & Melting

Plastic is melted and filtered.

Plastic ExtruderMelt Filter

Produces molten plastic.

Pelletizing (GRANULE FORMATION)

Molten plastic is converted into granules.

Pelletizer (Strand / Water Ring / Die Face)

Produces:

  • Plastic granules (reusable raw material)
Cooling

Granules are cooled before storage.

Storage & Packaging

Final product is packed for sale.

Suitable for:

  • Bulk supply
  • Industrial reuse
Variants

Types of Plastics Processed

  • PET (Bottle Recycling)
  • HDPE (Containers, Drums)
  • LDPE (Films, Bags)
  • PP (Packaging, Caps)
  • PVC (Industrial applications)
  • Mixed Plastic Waste
Machinery

Machinery Required for Plastic Recycling Plant

Turnkey

Turnkey Plastic Recycling Solutions

ART Mechatronics offers complete turnkey solutions for plastic recycling plants, including:

  • Process design & plant layout
  • Sorting and washing systems
  • Size reduction and extrusion systems
  • Pelletizing and packaging systems
  • Automation & control panels
  • Installation & commissioning
  • After-sales support

We customize solutions based on:

  • Type of plastic waste
  • Production capacity
  • Output quality requirements
  • Automation level
Why ART

Why Choose Art Mechatronics

  • Expertise in recycling and material recovery systems
  • High-efficiency processing with minimal loss
  • Advanced washing and filtration technology
  • Energy-efficient plant design
  • Consistent granule quality
  • Global export capability
The machines

Machinery in a Plastic Recycling plant

Conveyor SystemBale BreakerSorting SystemMetal SeparatorShredder / CrusherWashing System (Friction Washer, Hot Washer)Float-Sink TankDewatering MachineDryerAgglomeratorPlastic ExtruderMelt FilterPelletizerCooling SystemStorage SiloBag Filling Machine
Applications

Where it's used

Plastic Recycling UnitsWaste Management PlantsRecycling IndustryPackaging IndustryExport-Oriented Recycling Units
Request a quote

Get pricing & specs for the Plastic Recycling plant

Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.

Opens WhatsApp with your details pre-filled. No data is stored.

One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Plastic Recycling solution with regional presence in India, UAE and Thailand.