Pulses Processing Plant & Machinery Solutions (Dal Mill & Pulse Processing Units)
Pulses processing, commonly known as dal milling, is a critical segment in the global agro and food processing industry. It involves processing raw pulses such as lentils, chickpeas (chana), peas, beans, sesame, and other legumes into clean, dehusked, and split products suitable for consumption.
About Pulses Processing Plant & Machinery Solutions processing
The process requires efficient cleaning, precise dehusking, controlled splitting, and polishing to achieve high-quality output with minimal breakage and maximum yield.
ART Mechatronics provides complete turnkey solutions for pulses processing plants, offering advanced systems for cleaning, grading, dehusking, splitting, polishing, and packaging. Our solutions are designed for high efficiency, minimal wastage, and consistent product quality for domestic and export markets.
Complete Pulses Process Flow
Raw pulses are received and fed into the processing system.
Ensures smooth and continuous input.
Pulses are cleaned to remove dust, stones, and foreign particles.
Ensures:
- Product purity
- Protection of machinery
Pulses are graded based on size and quality.
Ensures uniform processing and output.
Pulses are treated to loosen husk for easy removal.
Improves dehusking efficiency.
Pulses are conditioned using moisture or oil.
Ensures:
- Better husk removal
- Reduced breakage
Outer husk is removed from pulses.
Ensures efficient husk removal.
- Chana dal
- Toor dal
- Moong dal
- Other split pulses
Dal is polished to improve appearance.
Enhances:
- Shine
- Market value
Dust generated during processing is controlled. Systems Used:
Ensures:
- Clean environment
- Worker safety
Final inspection ensures consistency and product quality.
Processed pulses are packed into bags or retail packs.
Suitable for:
- Bulk trading
- Retail supply
Pulses Processed
- Lentils (Dal Processing)
- Chickpeas (Chana Dal)
- Peas Processing
- Beans Processing
- Sesame Processing
- Moong, Toor, Urad Dal
- Other pulses and legumes
Machinery Required for Pulses Processing Plant
- Material Handling Systems
- Intake Hopper
- Pre Cleaner
- Destoner
- Air Classifier
- Magnetic Separator
- Grading Machine
- Pitting Machine
- Conditioning System
- Dehusker / Emery Roll Machine
- Splitter
- Polishing Machine
- Dryer
- Dust Collection System
- Packaging Machines
Turnkey Dal Mill Solutions
ART Mechatronics offers complete turnkey solutions for pulses processing plants, including:
- Process design & plant layout
- Cleaning and grading systems
- Dehusking and splitting systems
- Polishing and drying systems
- Dust control & air handling systems
- Automation & control panels
- Packaging line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Pulse type
- Production capacity
- Desired product quality
- Automation level
Why Choose Art Mechatronics
- Expertise in pulses and dal processing systems
- High-efficiency dehusking technology
- Minimal breakage and maximum yield
- Advanced dust control systems
- Energy-efficient plant design
- Global export capability
Machinery in a Pulses Processing Plant & Machinery Solutions plant
Where it's used
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Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.
One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Pulses Processing Plant & Machinery Solutions solution with regional presence in India, UAE and Thailand.