Industry solution

Ready-Mix Concrete (RMC) Batching Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Ready-mix concrete (RMC) is batched at a central plant, where aggregate, sand, cement, fly ash, water and admixtures are weighed to a fixed recipe, mixed, and discharged into transit mixers for delivery to site.

Representative RMC Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete RMC Process Flow

Aggregate & Sand Reception

Coarse aggregate and sand are tipped into ground bins and drawn out below by feeders. An inclined belt lifts the material to the batching bins above the mixer.

Cement & Fly Ash Silo Feeding

Cement and fly ash arrive in bulk tankers and are blown into silos, then drawn to the weigh hopper by screw conveyor. Bagged binders can be added through a dump station where a silo is not used.

Weighing, Dosing & Water Control

Each ingredient is weighed separately against the recipe, and the water added is corrected for the moisture already carried by the sand. Admixtures are dosed from holding tanks.

Mixing

The weighed batch is discharged into the mixer and blended until the concrete is uniform through the load. Batch sequence, mixing time and discharge are handled from the plant control system.

Discharge & Despatch

Mixed concrete is discharged through a chute into a transit mixer, which keeps it turning on the way to site. Batch records are logged against each delivery.

Dust & Washout Control

Silo tops, weigh hoppers and the mixer are vented to collectors so that cement powder is not lost to the air. Wash water and settled solids from cleaning the mixer are collected separately.

Why ART

Why Choose ART Mechatronics

  • Expertise in heavy-duty industrial systems
  • Strong material handling capabilities
  • Advanced dust control solutions
  • High-capacity continuous processing
  • Durable and robust equipment
  • Global project execution capability
The machines

Machinery in a RMC plant

Belt ConveyorsScrew ConveyorsBucket ElevatorsCrushers & ScreensSand Washing SystemsBatching & Mixing SystemsStorage SilosDust CollectorsCyclone SeparatorsWet ScrubbersPackaging Systems
Applications

Where it's used

RMC Processing UnitsConstruction Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your RMC plant solution with regional presence in India, UAE and Thailand.