Industry solution

Stone Crushing & Aggregate Plant Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Stone processing reduces quarried rock into graded aggregate for concrete, roads and railway ballast. Blasted stone is fed to a primary crusher, reduced further in secondary and tertiary stages, screened into commercial sizes, washed where a clean product is required, and stockpiled for loading.

Representative Stone Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Stone Process Flow

Primary Crushing

Blasted rock is tipped into a feed hopper and drawn forward onto the primary crusher, which brings the largest lumps down to a size the plant can carry. A grizzly feeder separates the fines ahead of the crusher so they are not crushed again.

Secondary & Tertiary Crushing

Crushed stone passes through further stages that reduce it towards the sizes actually sold and improve the particle shape. Oversize returns to the crusher in a closed circuit.

Screening into Sizes

The crushed product is screened into the graded aggregate sizes used for concrete, road layers and ballast. Each fraction leaves the screen on its own conveyor to its own stockpile.

Washing

Where a clean aggregate is specified, the stone is washed to take crusher dust and clay coating off the surface. Wash water is settled before it is reused.

Stockpiling & Loading

Finished fractions are stacked in separate stockpiles and reclaimed for loading into tippers. Telescopic conveyors build the piles without extra handling by loader.

Dust Suppression & Control

Crushing and screening throw dust into the air, so transfer points are enclosed and vented and water sprays are used at the crusher. Collected dust joins the fines stockpile.

Turnkey

Turnkey Stone Plant Solutions

ART Mechatronics offers complete turnkey solutions for construction material plants, including:

We customize solutions based on:

  • Material type
  • Production capacity
  • Site conditions
  • Automation level
Why ART

Why Choose ART Mechatronics

  • Expertise in heavy-duty industrial systems
  • Strong material handling capabilities
  • Advanced dust control solutions
  • High-capacity continuous processing
  • Durable and robust equipment
  • Global project execution capability
The machines

Machinery in a Stone plant

Belt ConveyorsScrew ConveyorsBucket ElevatorsCrushers & ScreensSand Washing SystemsBatching & Mixing SystemsStorage SilosDust CollectorsCyclone SeparatorsWet ScrubbersPackaging Systems
Applications

Where it's used

Stone Processing UnitsConstruction Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Stone plant solution with regional presence in India, UAE and Thailand.