Tea Processing Plant & Machinery Solutions (Black Tea, CTC & Tea Powder Production)
Tea processing is one of the most established and high-volume industries in the global beverage sector, producing products such as black tea, CTC tea, green tea, and tea powder for sachets and retail packs. Tea is consumed daily across households, offices, and food service industries worldwide.
About Tea Processing Plant & Machinery Solutions processing
The process requires controlled leaf handling, precise fermentation, efficient drying, and accurate grading to preserve aroma, flavor, and color while ensuring consistent product quality.
ART Mechatronics provides complete turnkey solutions for tea processing plants, offering advanced systems for withering, rolling, fermentation, drying, grading, and packaging. Our solutions are designed for high-capacity continuous production, flavor retention, and export-quality output.
Complete Tea Process Flow
Fresh tea leaves are received directly from plantations.
Ensures gentle handling to preserve leaf quality.
Leaves are spread and dried to reduce moisture.
Ensures:
- Moisture reduction
- Leaf softening
Machines Used:
- Tea Roller
- CTC (Crush, Tear, Curl):
- Leaves are crushed into granular form
Machines Used:
- CTC Machine
Produces:
- Granular tea for strong flavor
Leaves undergo oxidation to develop color and flavor.
Ensures:
- Aroma development
- Color formation
Moisture is removed to stabilize tea.
Ensures:
- Shelf stability
- Flavor locking
Tea is sorted based on size and quality.
Produces:
- Dust tea
- Broken tea
- Leaf tea
Directly impacts pricing.
Different tea grades are blended for consistent flavor.
Final inspection ensures product consistency.
Suitable for:
- Tea packets
- Sachets
- Bulk supply
Machinery Required for Tea Processing Plant
- Leaf Handling Systems
- Withering Trough
- Tea Roller / CTC Machine
- Fermentation Conveyor
- Tea Dryer
- Vibro Sifter / Grader
- Fiber Extractor
- Blender
- Packaging Machines
Turnkey Tea Plant Solutions
ART Mechatronics offers complete turnkey solutions for tea processing plants, including:
- Process design & plant layout
- Withering and rolling systems
- Fermentation and drying systems
- Grading and blending systems
- Automation & control panels
- Packaging line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Tea type (CTC, orthodox, green tea)
- Production capacity
- Automation level
- Packaging format
Why Choose Art Mechatronics
- Expertise in agro and beverage processing systems
- Advanced drying and grading technology
- Flavor and aroma preservation capability
- High-capacity continuous production
- Energy-efficient plant design
- Global export capability
Machinery in a Tea Processing Plant & Machinery Solutions plant
Where it's used
Get pricing & specs for the Tea Processing Plant & Machinery Solutions plant
Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.
One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Tea Processing Plant & Machinery Solutions solution with regional presence in India, UAE and Thailand.